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Design and Dynamic Simulation of Deployable Space Telescopic Mast Unit

Дата публикации: 01-01-2027 00:00:00

To meet the requirements of high precision, high stiffness, and large stowage-to-deployment ratio in space missions, this paper proposes and investigates the design and dynamic simulation of a deployable space telescopic mast unit. Initially, several truss configurations were compared, and a structural performance evaluation was conducted via finite element analysis. A combined structure based on a quadrangular prism truss integrated with cable-stayed elements was identified as the optimal configuration. On this basis, a telescopic screw-driven mechanism was introduced, enabling a compact folded profile while achieving a high deployment ratio. The stowage-to-deployment ratio of a single mast unit reaches 8.3, and the ratio increases proportionally with the number of deployed units. Subsequently, the deployment process of the mast was simulated under microgravity conditions using ADAMS software, focusing on three representative motion profiles: uniform velocity, uniform acceleration, and acceleration–deceleration profiles. The simulation results demonstrate that the uniform velocity profile introduces significant impact loads at the end of deployment; the uniform acceleration profile generates higher end-stage kinetic energy and increased peak driving force; while the acceleration–deceleration profile achieves a maximum driving force of only 12 N, effectively reducing terminal impact and allowing for a smooth release of kinetic energy. The proposed mast unit offers a structurally efficient and dynamically stable solution for space deployable support systems, and provides valuable reference for the structural design and optimization of deployable space structures.

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Abstract

To meet the requirements of high precision, high stiffness, and large stowage-to-deployment ratio in space missions, this paper proposes and investigates the design and dynamic simulation of a deployable space telescopic mast unit. Initially, several truss configurations were compared, and a structural performance evaluation was conducted via finite element analysis. A combined structure based on a quadrangular prism truss integrated with cable-stayed elements was identified as the optimal configuration. On this basis, a telescopic screw-driven mechanism was introduced, enabling a compact folded profile while achieving a high deployment ratio. The stowage-to-deployment ratio of a single mast unit reaches 8.3, and the ratio increases proportionally with the number of deployed units. Subsequently, the deployment process of the mast was simulated under microgravity conditions using ADAMS software, focusing on three representative motion profiles: uniform velocity, uniform acceleration, and acceleration–deceleration profiles. The simulation results demonstrate that the uniform velocity profile introduces significant impact loads at the end of deployment; the uniform acceleration profile generates higher end-stage kinetic energy and increased peak driving force; while the acceleration–deceleration profile achieves a maximum driving force of only 12 N, effectively reducing terminal impact and allowing for a smooth release of kinetic energy. The proposed mast unit offers a structurally efficient and dynamically stable solution for space deployable support systems, and provides valuable reference for the structural design and optimization of deployable space structures.

Authors Yutong Wang and Junjie Li have equally contributed to this chapter.

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Authors and Affiliations
  1. Key Laboratory of Space Utilization, Technology and Engineering Center for Space Utilization, Chinese Academy of Sciences, Beijing, 100094, China

    Yutong Wang, Junjie Li, Chong Zhao & Ke Wang

  2. University of Chinese Academy of Sciences, Beijing, 100049, China

    Yutong Wang & Junjie Li

Authors

  1. Yutong Wang
  2. Junjie Li
  3. Chong Zhao
  4. Ke Wang
Corresponding author

Correspondence to Chong Zhao.

Editor information
Editors and Affiliations
  1. School of Mechanical Engineering, Zhejiang University, Hangzhou, Zhejiang, China

    Jianrong Tan

  2. School of Mechanical Engineering, Zhejiang University, Hangzhou, Zhejiang, China

    Zhenyu Liu

  3. Mechanical Engineering, Zhejiang University, Hangzhou, Zhejiang, China

    Weifei Hu

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Wang, Y., Li, J., Zhao, C., Wang, K. (2027). Design and Dynamic Simulation of Deployable Space Telescopic Mast Unit. In: Tan, J., Liu, Z., Hu, W. (eds) Advances in Mechanical Design. ICMD 2025. Mechanisms and Machine Science, vol 206. Springer, Singapore. https://doi.org/10.1007/978-981-95-7904-4_82

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